Whether you've acquired a new forklift fleet or have had them for some time, you want to ensure they continue to provide a high rate of return. Because many unexpected expenses can be attributed to careless forklift operation and operator abuse, this guide will help you identify some items that indirectly contribute to abuse expenses related to operating your Cat^® lift trucks or mixed fleet of forklifts. In addition, if you're looking for ways to lower operating expenses while increasing safety and productivity, we have some simple solutions.

1. Incorrect Forklifts or Options. Using the incorrect type of forklift in an application can cause premature wear and failure to major components. Proper lift truck equipment selection is vital for efficient forklift operation and performance, as well as lowering maintenance costs. For instance, it is important to know that operating with worn or incorrect lift truck tires can be a major contributor to your maintenance expense.
2. Improper Forklift Operating Practices. Even the most skilled forklift operators may have trouble navigating forklifts around products. Although forklifts are designed to lift and carry heavy loads, a congested work area is another key cause of impact damage to product, equipment or facilities. "Bulldozing" or pushing pallets can result in premature tire wear and expensive transmission damage. In addition, losing control of the forklift can cause product damage or personal injury. Impacts to the forklift can damage tires, wheels, body panels, frame parts, forks, attachments and the load backrest. See the Operation and Maintenance Manual (OMM) that shipped with your forklift for more information.
3. Unsafe Forklift Lifting and Speeding. Serious damage or personal injury can occur when forklifts operate at high lift and travel speeds. Also, raising a heavy load while traveling too fast can cause the forklift to wobble or even tip over. Care should be taken when lifting to ensure that the forks are level, otherwise an unsafe condition can occur.
4. Poor Floor Conditions. Did you know driving over debris is the number one cause of avoidable damage expense? Driving over debris such as wood, plastic wrap, twine and banding can cause radiator or axle damage, and if blown into the engine compartment, it can destroy the cooling system and potentially cause engine failure or a fire.